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Congo Double belt flaker
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CongoPRODUCTS
CongoCONVEY SYSTEM
CongoDouble belt flaker
CongoCONVEY SYSTEM
CongoDouble belt flaker
+86-13833932888
Product Description
For certain applications, the double belt flaker/cooler cooling system offers significant advantages over a single belt cooler,particularly in terms of increased capacity, as the product is in contact with two cooling belts.The efficiency of this operation is further enhanced by the system's relatively compact dimensions, enabling more to be produced from less floor space.Products such as waxes and resins, which tend to curl away from a single belt, can be processed with complete confidence.It is possible to cool thicker products with a uniform discharge temperature over the whole cross section.
The double belt flaker/cooler also helps to eliminate vapors and fumes between the belts and keep them from the operating area.The product is fed onto the upper surface of the lower belt which carries it to the central cooling zone,where the pressure of the upper belt ensures constant contact with both cooling surfaces.Loading and discharge methods are arranged to suit individual products and can incorporate breaker equipment at the discharge station if required.
Double Belt Flaker/Cooler Specification
Feeding:Weir or Casting Box (depending on viscosity of product)
Lower Belt Cooler:Tension terminal with closed drum
Intermediate cooling section with spraying zone
(8m³/h per 5m section)
Drive terminal with closed drum and slip-on gear drive
(5-15kW)
Upper Belt Cooler
Tension terminal with sheave assembly
Intermediate cooling section with cooling water feed
and suction pipes including suction pumps
(5m³/h per 5m section, one pump, approx. 1kW)
Drive terminal with sheave assembly
(Drive of upper belt cooler by friction only)
Crusher
finger or pin type, drive power approx 5kW
(depending of final product size requirement)
Product Description
Enhanced Cooling Solution Tailored for Industrial Needs
Our steel belt flaker is engineered to provide uniform and efficient cooling especially suited for users in chemical processing and manufacturing sectors handling waxes and resins. This flaker machine utilizes a double belt cooler arrangement which sandwiches the product, ensuring consistent discharge temperatures across varying thicknesses. The system supports custom feeding options like weirs or casting boxes, accommodating different product viscosities. It is specifically designed for plants requiring precise temperature control while maximizing floor space utilization, appealing to engineers and operations managers looking for reliable steel belt cooling solutions.
Advanced Engineering and Customizable Configuration
The flaker machine features a robust steel belt cooler with tension terminals, closed drums, and intermediate cooling sections that employ spraying and suction for effective temperature management. Power requirements range between 5-15 kW depending on cooling section length and product properties. The dual belt design enhances cooling efficiency compared to traditional single belt coolers, while integrated options such as finger or pin-type crushers allow adjustment based on final product size. This steel belt flaking conveyor system ensures scalability and modularity for evolving production demands with measurable operational parameters for process control.
Broad Industrial Application and Operational Benefits
Integrating a double belt cooler within industrial conveyor systems proves beneficial across sectors requiring uniform cooling of curl-prone or thick products. This steel belt cooling technology optimizes processing lines in chemical, composite, rubber, and film casting industries. Its compact footprint and vapor elimination features improve plant safety and environmental compliance. By upgrading cooling capacity and enhancing throughput without extensive footprint expansion, the system represents a cost-effective cooling solution that directly improves production consistency and product quality in demanding manufacturing environments.
Product Advantages
Innovative Structural Design for Superior Efficiency
The double belt cooler adopts a compact steel belt flaking conveyor design that sandwiches products between two belts to maximize cooling contact and uniformity. Its modular construction incorporates tension terminals and intermediate cooling zones with adjustable spraying and suction systems, optimizing thermal management. The inclusion of a steel belt cooler and option for finger or pin-type crushers adds versatility for various industrial requirements. This design integration supports seamless retrofitting into existing industrial conveyor systems, minimizing installation complexity and enabling future capacity scaling.
Performance-Oriented Features Enhancing Operational Value
This steel belt flaker is engineered to deliver consistent cooling with reduced floor space usage, contributing to efficient plant layout. The flaker machine reduces vapor and fume build-up between belts, improving operator safety and process hygiene. User-configurable feeding and discharge options enhance adaptability to changing product demands. The system’s reliable steel belt cooling mechanism ensures stable performance under high throughput conditions, offering procurement and engineering teams measurable improvements in cooling speed, product quality uniformity, and overall equipment effectiveness (OEE).
About CONSOL
Industry Positioning
CONSOL is a leading international enterprise specializing in steel belts and steel belt driving systems, providing reliable solutions to customers worldwide.
Core Manufacturing Capabilities and Quality Assurance
Product Range: We offer a diverse array of steel belts, including carbon steel belts, stainless steel belts, perforated steel belts, super mirror steel belts, precision steel belts, and martensitic stainless steel belts.
Application Areas: Our products are utilized across various industries such as oil & gas, chemical, food, precision machinery, film casting, woodworking, and composite industries.
Quality Commitment: We adhere to stringent quality standards to ensure our products meet the highest industry requirements.
Production Strength
Located in Guangzhou, the heart of the Pearl River Delta, CONSOL has established a robust manufacturing base, enabling us to serve clients efficiently across the globe.
Sustainability Measures
Our steel belts are designed for durability and recyclability, contributing to sustainable industrial practices.
Customer Collaboration Process
We have built a comprehensive sales and after-sales service system, coordinating installation services near our clients' facilities to ensure optimal service quality.
Global Service Capability
Over the past decade, CONSOL has exported products to more than 30 countries, including the USA, Russia, Canada, Korea, South Africa, Iran, Turkey, Ukraine, Saudi Arabia, Spain, Holland, Brazil, Malaysia, Thailand, India, Pakistan, the Philippines, Indonesia, and Vietnam.
FAQ
What types of products are suitable for the Consol Double Belt Flaker?
Our steel belt flaker is designed especially for cooling thicker products such as waxes and resins. The dual belt system ensures uniform temperature distribution, making it ideal for materials that require precise cooling and reduced floor space in industrial settings.
Can the feeding and discharge setups be customized to fit my product’s requirements?
Yes, we offer flexible feeding options using a weir or casting box tailored to your product’s viscosity. Discharge configurations can also include optional breaker equipment like finger or pin-type crushers to accommodate specific product size needs and enhance your cooling process.
How is installation and after-sales support managed for this steel belt cooling system?
We provide coordinated installation services near your facility wherever you are globally, ensuring smooth setup of your steel belt cooler. Our complete after-sales support system is designed to assist with maintenance, operational guidance, and parts replacement to maximize uptime and performance.
What safety and operational advantages does the double belt cooler offer?
The two-belt design eliminates vapors and fumes trapped between cooling surfaces, improving operational safety and hygiene in your plant. Its compact, modular structure also allows for scalable production capacity with efficient cooling management tailored to industrial conveyor systems.
19, No.63 jieyuan road, Shawan town, Panyu dist, Guangzhou, China
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