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Bahrain Steel belt cooler
Category:
BahrainPRODUCTS
BahrainCONVEY SYSTEM
BahrainGranulator&Pelletizer
BahrainSingle belt flaker
BahrainCONVEY SYSTEM
BahrainDouble belt flaker
BahrainGranulator&Pelletizer
BahrainSingle belt flaker
BahrainAPPLICATION
BahrainOil&gas industry
+86-13833932888
Product Description
Steel belt cooler pastillator technology 
Under the new situation,the advantages of the steel belt cooler pastillator have been continuously explored and become an indispensable production equipment in various industrial fields, a large number of companies who need powder and solidification are greatly used the steel belt cooler as core production line.
· In the field of agricultural production, the requirements of appearance, physical properties, composition and release effect of fertilizers have changed greatly. Fertilizer sow machine requires good particle uniformity and dispersion, so steel belt cooler for granulation is the best choice.Fertilizer produced by steel belt pastillator is well packaging and transporting, low pollution, good formability. Ingredients require more and balanced, due to the ground fertilization.
· In the field of chemical production, due to the requirements of the environment and production process, especially the addition form of catalyst, there are requirements on the shape of materials for granulation.Chemical granulation produced by steel belt cooler is more easy to calculate,less powder, the dust can greatly reduce inside the packaging.The size of granulation can be adjusted according to different applications.
· In the field of dye production, the physical properties of dyes can be effectively changed by agglomeration granulation, while dust pollution can be prevented, the solubility and the operating environment can be improved, and the operating environment can be improved.The great heat-conducting capabilities of steel belt cooler pastillator can maximize the output of powder coating.
· In the field of pharmaceutical production, a layer of film is formed on the surface of the drug through coating and granulation technology, because the film can improve the appearance, conceal the bad smell, facilitate the patient to take, control the drug release, improve the drug release curve, moisture proof, avoid light, and isolate the air to increase the stability of the drug.
Such a wide range of applications of steel belt pastillator is mainly due to the irreplaceable advantages of itself.
1. High efficiency and environmental protection; materials and cooling water are completely out of contact to avoid mutual pollution;Cooling water can be recycled;Very few volatile gases and dust production.
2. Simplify the process.For example, steel belt cooler can achieve the material from the molten state to the final curing.
3. The product is convenient for storage, transportation, mixing, packaging and subsequent processing.
4. Low energy consumption, less investment, easy to operate.
5. Good corrosion resistance, long service life, suitable for a variety of materials.
Main types of steel belt cooler pastillator
Features of single steel belt granulation/flakes cooler
The whole machine structure is block overlap type, with arbitrary length combination;The types of the former are internal rotation, external rotation and reciprocating.The speed of the former and the speed of the steel belt are stepless.The control system is stable and reliable with superior performance.
Application direction/performance characteristics of single steel belt cooler: the product shape is pellet, strip and flake;The production capacity of single belt cooler is 300-30000 tons/year. Typical materials are petroleum resin, phenolic resin, poly Amide resin, rosin resin, terpene;Paraffin, sulfur, asphalt, maleic anhydride, trimellitic anhydride, alkali sulfide, oleic acid, hexapalamide resin, fatty acids;Plasticizer (dispersant), aluminum sulfate, calcium chloride;Anti-aging agent RD, anti-aging agent 4010Na;M-phenylenediamine, catechol, stearate, sodium thiohydride;Polyethylene wax, MOCA, p-nitrochlorobenzene;EVA hot melt adhesive, bisphenol A, fatty alcohol, etc.
Product Description
Optimized Solution for Industrial Cooling and Granulation
The CONSOL steel belt cooler serves as an advanced thermal management system tailored to manufacturers requiring reliable cooling and solidification of molten inputs into pellets, flakes, or strips. It targets engineering and production teams within the chemical, food, and resin processing industries who seek consistent output and process integration. This model supports high-throughput operations by deploying corrosion-resistant stainless steel belts that sustain durability under continuous use. Its functional positioning addresses the needs for stable product quality, energy efficiency, and integration compatibility across diverse production lines employing steel belt flaking conveyor mechanisms.
Precision Engineering and Measurable Cooling Performance
Featuring a continuous stainless steel belt with stepless speed and temperature control, this steel belt cooler delivers precise thermal regulation essential for customizable granule shapes and sizes. Cooling operations are conducted via an optimized spray water cooling system that minimizes dust and volatile emissions, ensuring clean and compliant process environments. The system accommodates production capacities ranging from 300 to 30,000 tons annually, maintaining consistent throughput aligned with strict engineering specifications. The design integrates modular components compatible with double belt cooler configurations and other industrial conveyor systems for scalable manufacturing setups.
Versatile Use Across Diverse Industrial Sectors
Applicable across chemical manufacturing, confectionery, pharmaceutical, and fertilizer production lines, the CONSOL steel belt cooler enhances solidification processes by producing uniform flakes and pellets that facilitate downstream handling and packaging. Its corrosion resistance and long service life reduce operational downtime and maintenance costs. This versatile solution enables manufacturers to upgrade existing flaker machine setups or establish new continuous production lines featuring efficient steel belt cooling technology, contributing to improved product logistics and compliance with industry regulations.
Product Advantages
Advanced Structural Design for Integration and Durability
The system incorporates a block overlap type steel structure that supports stable mechanical performance within continuous cooling operations. This structural choice reinforces the stainless steel belt’s resistance to corrosion and wear, extending equipment longevity. The modular design allows seamless connection to existing steel belt flaking conveyor systems and scalability toward double belt cooler arrangements. Such architecture simplifies installation and system upgrades in industrial conveyor systems, enhancing adaptability for various production environments without compromising mechanical integrity.
Enhanced Operational Efficiency and User-Centric Controls
Equipped with stepless adjustable belt speed and precise temperature controls, the steel belt flaker ensures operators achieve optimal material solidification precisely tailored to each application’s process requirements. Its simplified process workflow reduces energy consumption and emissions, while maintenance demand remains minimal owing to corrosion-resistant components and a robust cooling mechanism. The user-friendly control system facilitates integration into complex industrial conveyor systems, delivering measurable reliability and consistent output in demanding production contexts.
About CONSOL
Industry Positioning
CONSOL is a leading international enterprise specializing in steel belts and steel belt driving systems, providing reliable solutions to customers worldwide.
Core Manufacturing Capabilities and Quality Assurance
Product Range: We offer a diverse array of steel belts, including carbon steel belts, stainless steel belts, perforated steel belts, super mirror steel belts, precision steel belts, and martensitic stainless steel belts.
Application Areas: Our products are utilized across various industries such as oil & gas, chemical, food, precision machinery, film casting, woodworking, and composite industries.
Quality Commitment: We adhere to stringent quality standards to ensure our products meet the highest industry requirements.
Production Strength
Located in Guangzhou, the heart of the Pearl River Delta, CONSOL has established a robust manufacturing base, enabling us to serve clients efficiently across the globe.
Sustainability Measures
Our steel belts are designed for durability and recyclability, contributing to sustainable industrial practices.
Customer Collaboration Process
We have built a comprehensive sales and after-sales service system, coordinating installation services near our clients' facilities to ensure optimal service quality.
Global Service Capability
Over the past decade, CONSOL has exported products to more than 30 countries, including the USA, Russia, Canada, Korea, South Africa, Iran, Turkey, Ukraine, Saudi Arabia, Spain, Holland, Brazil, Malaysia, Thailand, India, Pakistan, the Philippines, Indonesia, and Vietnam.
FAQ
What materials can I process with the CONSOL steel belt cooler Pastillator?
We support a wide range of materials including resins, sulfur, wax, chocolate, chemicals, and food-grade products. Our system’s corrosion-resistant stainless steel belt ensures durability and compatibility for stable pellet formation across different industrial applications.
Can I customize the cooling speed and the shape of the products?
Yes, our pastillator features stepless adjustable belt speeds and supports various product shapes such as pellets, strips, and flakes. This flexibility enables you to optimize the cooling process based on your production needs and material characteristics.
Do you provide installation and after-sales support for your steel belt cooler systems?
We offer worldwide delivery, installation, and after-sales service. Our team coordinates installation near your plant to ensure smooth integration with your production line and maintain optimum performance of the steel belt cooler system.
What maintenance is required to keep the steel belt flaker running efficiently?
Regular maintenance includes cleaning the steel belt flaker, adjusting belt tension, and calibrating temperature controls. The stainless steel construction reduces corrosion risks and downtime, enabling long service life with minimal intervention needed.
19, No.63 jieyuan road, Shawan town, Panyu dist, Guangzhou, China
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