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Double belt flaker
Double belt flaker is a steel belt cooling system with advantages of small space occupation but large capacity,high efficiency and strong practicality.
Транспортная система
For certain applications, the double belt flaker/cooler cooling system offers significant advantages over a single belt cooler,particularly in terms of increased capacity, as the product is in contact with two cooling belts.The efficiency of this operation is further enhanced by the system's relatively compact dimensions, enabling more to be produced from less floor space.Products such as waxes and resins, which tend to curl away from a single belt, can be processed with complete confidence.It is possible to cool thicker products with a uniform discharge temperature over the whole cross section.
The double belt flaker/cooler also helps to eliminate vapors and fumes between the belts and keep them from the operating area.The product is fed onto the upper surface of the lower belt which carries it to the central cooling zone,where the pressure of the upper belt ensures constant contact with both cooling surfaces.Loading and discharge methods are arranged to suit individual products and can incorporate breaker equipment at the discharge station if required.
Double Belt Flaker/Cooler Specification
Feeding:Weir or Casting Box (depending on viscosity of product)
Lower Belt Cooler:Tension terminal with closed drum
Intermediate cooling section with spraying zone
(8m³/h per 5m section)
Drive terminal with closed drum and slip-on gear drive
(5-15kW)
Upper Belt Cooler
Tension terminal with sheave assembly
Intermediate cooling section with cooling water feed
and suction pipes including suction pumps
(5m³/h per 5m section, one pump, approx. 1kW)
Drive terminal with sheave assembly
(Drive of upper belt cooler by friction only)
Crusher
finger or pin type, drive power approx 5kW
(depending of final product size requirement)
Maximizing Efficiency with Dual Cooling Technology
The Consol Double Belt Flaker is engineered to redefine efficiency in industrial applications. This conveyor belt system is designed with dual cooling belts, ensuring that products like waxes and resins are processed with unmatched precision. By utilizing two cooling surfaces, the system enhances contact, resulting in a uniform discharge temperature across the entire product cross-section. This feature not only boosts productivity but also minimizes the space required, making it an ideal choice for facilities with limited floor area. The compact design of this Steel belt conveyor allows for increased capacity without compromising on performance, making it a preferred choice among conveyor belt manufacturers.
Built for Precision and Performance
Precision and reliability are at the core of the Consol Double Belt Flaker's design. The system's ability to maintain constant contact with both cooling surfaces ensures that even thicker products are cooled evenly, eliminating the risk of curling or uneven processing. This conveyer belt system is equipped with advanced features such as a tension terminal with a closed drum and an intermediate cooling section with a spraying zone, which collectively enhance its operational reliability. The inclusion of a crusher, available in finger or pin type, further adds to its versatility, allowing customization based on the final product size requirements. This attention to detail and adaptability underscores why the Consol Double Belt Flaker is a standout in the realm of Steel belt conveyor solutions.
Scalable Design to Meet Growing Demand
As industries evolve, the need for scalable and adaptable solutions becomes paramount. The Consol Double Belt Flaker is designed with scalability in mind, ensuring it can meet the growing demands of various industrial sectors. Its ability to eliminate vapors and fumes between the belts not only enhances safety but also contributes to a cleaner operating environment. The system's modular design allows for easy integration with existing conveyor belt systems, providing a seamless upgrade path for businesses looking to enhance their production capabilities. By choosing the Consol Double Belt Flaker, companies align themselves with a product that is not only efficient and reliable but also future-proof, making it a wise investment for any forward-thinking enterprise. This commitment to quality and innovation is what sets Guangzhou Consol Machinery Equipment Co., Ltd apart as a leader among conveyor belt manufacturers.
Product Advantages
1.Maximized Efficiency with Dual Cooling
The Consol Double Belt Flaker's dual cooling technology ensures precise processing of waxes and resins. By utilizing two cooling surfaces, this conveyor belt system achieves uniform discharge temperatures, enhancing productivity while minimizing space requirements. Its compact design makes it a top choice for facilities with limited floor area, setting a new standard in Steel belt conveyor efficiency.
2.Precision and Reliability in Every Process
Designed for precision, the Consol Double Belt Flaker maintains constant contact with both cooling surfaces, ensuring even cooling of thicker products. This conveyer belt system's advanced features, including a tension terminal and intermediate cooling section, enhance operational reliability, making it a standout among conveyor belt manufacturers.
3.Versatile and Customizable Solutions
The inclusion of a crusher, available in finger or pin type, allows for customization based on final product size requirements. This adaptability makes the Consol Double Belt Flaker a versatile solution in the Steel belt conveyor market, catering to diverse industrial needs with precision and efficiency.
4.Scalable Design for Future Growth
As industries evolve, the Consol Double Belt Flaker's scalable design meets growing demands. Its ability to eliminate vapors and fumes enhances safety and cleanliness, while its modular design allows seamless integration with existing conveyor belt systems, ensuring a future-proof investment for businesses.
5.Enhanced Safety and Cleanliness
By eliminating vapors and fumes between the belts, the Consol Double Belt Flaker contributes to a safer and cleaner operating environment. This feature not only enhances operational safety but also aligns with the high standards set by leading conveyor belt manufacturers, making it a reliable choice for industrial applications.
About CONSOL
Industry Positioning
CONSOL is a leading international enterprise specializing in steel belts and steel belt driving systems, providing reliable solutions to customers worldwide.
Core Manufacturing Capabilities and Quality Assurance
Product Range: We offer a diverse array of steel belts, including carbon steel belts, stainless steel belts, perforated steel belts, super mirror steel belts, precision steel belts, and martensitic stainless steel belts.
Application Areas: Our products are utilized across various industries such as oil & gas, chemical, food, precision machinery, film casting, woodworking, and composite industries.
Quality Commitment: We adhere to stringent quality standards to ensure our products meet the highest industry requirements.
Production Strength
Located in Guangzhou, the heart of the Pearl River Delta, CONSOL has established a robust manufacturing base, enabling us to serve clients efficiently across the globe.
Sustainability Measures
Our steel belts are designed for durability and recyclability, contributing to sustainable industrial practices.
Customer Collaboration Process
We have built a comprehensive sales and after-sales service system, coordinating installation services near our clients' facilities to ensure optimal service quality.
Global Service Capability
Over the past decade, CONSOL has exported products to more than 30 countries, including the USA, Russia, Canada, Korea, South Africa, Iran, Turkey, Ukraine, Saudi Arabia, Spain, Holland, Brazil, Malaysia, Thailand, India, Pakistan, the Philippines, Indonesia, and Vietnam.
FAQ
Who are we?
CONSOL is an international enterprise focusing on steel belts and steel belt driving systems, committed to providing reliable solutions to customers worldwide.
How can we guarantee quality?
We adhere to strict quality control processes and hold certifications such as SGS, CE, and ISO 9001 to ensure our products meet international standards.
What can you buy from us?
Our product offerings include various types of steel belts and conveyor systems suitable for multiple industrial applications.
Why should you buy from us and not from other suppliers?
With a decade of experience exporting to over 30 countries and a commitment to quality and customer service, CONSOL stands out as a reliable partner for your industrial needs.
What services can we provide?
We offer comprehensive services, including after-sales support, seamless welding technology, edge shaping, conveyor system rebuilding, and V-rope sticking, ensuring our clients receive end-to-end solutions.
OUR CAPABILITY
CONSOL is an international enterprise focusing on steel belt and steel belt driving system.
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19, No.63 jieyuan road, Shawan town, Panyu dist, Guangzhou, China
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