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Double belt press
Double Steel Belt Press | High-Precision Continuous Pressing & Forming Equipment
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Транспортная система
Double Steel Belt Press | High-Precision Continuous Pressing & Forming Equipment
What is double steel belt press
The double steel belt press is a modular continuous pressing and forming machine designed for processing a wide range of composite materials. Relying on mature temperature-controlled pressing technology, a flexible steel belt deviation correction system, a reliable pressing system, and a robust overall structure, it is widely used in numerous industrial fields such as new material lamination, panel forming, and thermoplastic processing. Breaking through the limitations of traditional intermittent pressing, this equipment achieves highly efficient, high-precision, and stable automated production with its core advantage of continuous forming. The machine is custom-built as non-standard equipment according to different material production requirements, adapting to the processing needs of various industries and materials.
Customized performance parameters
In terms of core performance parameters, the equipment features a wide temperature control range, with operating temperatures spanning from room temperature up to 350°C. Parameters can be freely adjusted based on material properties and process requirements, accommodating the thermal processing needs of various materials. The pressure and pressure intensity of the equipment can be precisely matched according to the material type, thickness, and forming process requirements, comprehensively ensuring the forming quality and consistency of the finished products.
Diversified solutions
The equipment is equipped with diversified steel belt driving and pressing solutions. The pressing system supports multiple modes such as hydraulic and pneumatic pressure. The pressing and forming methods can be selected from various combined forms such as roller pressing, slider, and sprocket. The pressing forms can be freely combined to adapt to the pressing processes of different materials. It can not only meet the flat forming needs of large-area uniform pressing but also adapt to high-pressure continuous processing scenarios, offering extremely strong process adaptability. Compared with traditional intermittent presses, this equipment adopts a continuous forming process with a smaller overall forming pressure, effectively reducing the equipment's operating load while ensuring pressing uniformity and greatly improving the yield rate of finished products.
Key core components
The heating system is the core process module of the equipment, with multiple heating modes available on demand according to material properties. The high-temperature and high-pressure production process can effectively soften materials, reduce the melting difficulty of materials, and make the pressing and forming of various materials smoother.
Reliable hardware configuration
The hardware configuration of the equipment is solid and reliable. The core transmission and forming components use high-quality martensitic steel belts that are wear-resistant, pressure-resistant, high-temperature resistant, and have a low deformation rate. They possess an excellent service life and operational stability, ensuring the precision and efficiency of the equipment's long-term continuous operation at the core component level.
Modular design
The entire machine adopts a modular structural design, which can be tailored to create exclusive equipment solutions based on the customer's production line scenarios and product process requirements. At the same time, the equipment can realize fully automatic continuous production, saying goodbye to the drawbacks of intermittent operation of traditional presses, greatly improving production efficiency, and reducing labor intervention costs.
Applicable Products
Carbon fiber plate
Artificial marble
laminate
FAQ
Q1：Does the scope include on-site installation and commissioning?
Yes. After equipment arrival at site, our professional engineers will perform mechanical assembly, piping connection, unit commissioning and integrated trial-run.
Q2：What is the equipment warranty period? What is excluded from warranty coverage?
Mechanical warranty: 12 months upon completion of installation & commissioning, or 18 months from shipment date, whichever comes first. Within warranty period, breakdowns caused by original design or manufacturing defects of our machine and supplied components will be repaired or parts replaced. We will respond to warranty requests within 48 hours after receiving notification.
Exclusions: wearing consumables such as steel belts, seals and filters. Damages resulting from improper operation, running beyond process limits, unauthorised modification, external impact or poor site condition are not covered by warranty.
Q3：What site utilities & pre-conditions shall be ready before machine arrival?
Customer shall complete site preparation in advance:
- Civil foundation and load-bearing floor for the machine area;
- Qualified on-site operators & technicians. General tools and consumables for installation & commissioning to be provided by customer; special tools supplied by us;
- Circulating cooling water and coolant system;
- Instrument compressed air;
- Sufficient total power supply capacity;
- Off-site process piping outside machine boundary;
- Power cables and connection work;
- Equipment earthing & protection system;
- Workshop lighting;
- Waste-water and cooling-water drainage piping;
- Reserved space for machine erection and maintenance access.
Q4：Can on-site line visits and material trial tests be arranged?
Site visits to reference production lines can be arranged. Material trials can be carried out on test equipment. Test fees apply for different material formulations. Trials deliver real-process parameters and sample parts as reference for final production-line design.
OUR CAPABILITY
CONSOL is an international enterprise focusing on steel belt and steel belt driving system.
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19, No.63 jieyuan road, Shawan town, Panyu dist, Guangzhou, China
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