Global supplier of steel belt solutions

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Mirror Steelbelt

Product description

Polished mirror steel belt is produced by the polishing process of ordinary 2B steel belt.
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Product Details


Super mirror steel belt

The application of film casting to polished steel belt has been widely used in thin film field, and its application is known as thin film flow delay. With the rapid development of liquid-crystal display, digital camera and mobile phone market, the demand for high-technology films is soaring. The films used in electronic products are mainly made of polyimide (PI), polycarbonate (PC), polypropylene (PP) or other high-tech plastic materials.

 

Flow skill is extended to film production,usually the technology is to make the raw materials in stainless steel with solidified into a thin film on the surface, the advantage of this process is to obtain thickness and uniform smoothness, optical performance good film. Due to the above advantages, this process is usually adopted in the production equipment.

 

With the increasing demand of the market for thin film surface performance, the polishing steel belt used in thin film flow equipment also needs high quality surface. We provide the corresponding level of polished steel belt according to the different requirements of the customer.

 

 

Selection of steel material
Polished steel belt is produced by the polishing process of ordinary 2B  steel belt.The mechanical properties of polished steel belt and original steel belt are basically the sameunless there is a special note.

 

Parameter of polishing steel belt

Polishing

level

impurity

Surface

roughness

Deviation

Tech

Application

JM-0

500μm< :not allow
≤500μm :unlimited

Ra≤0.02μm
(Rz≤0.08μm)

≤50μm

(except for welding

area)

standard

   AOD

Package

JM-1

500μm< :not allow
100μm≤ ≤500μm :up 20/m2
<100μm :unlimited

Ra≤0.02μm
(Rz≤0.08μm)

≤50μm
(except for welding area)

Standard

AOD

high quality

plant

JM-2

100μm< :not allow
50μm≤ ≤100μm :up 5/m2
<50μm :unlimited

Ra≤0.01μm
(Rz≤0.04μm)

≤50μm

ESR

plastic

JM-3

70μm< :not allow
40μm≤ ≤70μm :up 5/m2
<40μm :unlimited

Ra≤0.01μm
(Rz≤0.04μm)

≤40μm

ESR

high quality film

JM-4

50μm< :not allow
≤50μm :unlimited

Ra≤0.01μm
(Rz≤0.04μm)

≤40μm

ESR

super high quality film

 

 

The features of super mirror steel belt

We choose high quality raw materials, combine with advanced polishing technology,provide corresponding polishing levels for different application areas,includes a complete set of services for welding to polishing. When the high level steel belt surface is required, less impurities are existed in the steel belt,otherwise it is very difficult to obtain high quality surface quality by polishing because the impurities in the steel belt will be brought out to affect the surface in the polishing process.In order to solve this problem, we adopt ESR electroslag remelting skill to produce high quality polished steel belt. This method strictly controls the impurity content.Besides, the general steel belt is produced by Argon- Oxygen-decarburization. 

 

Table 1 lists the typical polishing levels we can provide.We can also provide other specifications for grinding and polishing surfaces. Please contact our sales staff for details.

The steel band surface level ranges from JM-0 to JM-4. JM-0 is suitable for general surface requirements, such as packaging film, while JM-3 and JM-4 are used for high - surface requirements such as LCD with polarizing film.

 

Surface technical requirements are defined by the size and number of permitted impurities. This size and quantity are strictly tested and controlled during polishing and after polishing.

 


Quality service

In the process of using polished steel belt, it is very important to regularly inspect and maintain the steel belt regularly, because it can reduce unnecessary production.
   

Based on our long-term experience in this field, we can provide customers with training, consulting and maintenance services to avoid customers' worries. No matter where you are, the global sales and service system can provide you with installation and maintenance services.
   

For polished steel, it is very important for the surface quality of the steel belt to be polished by the environment of the welding site and the polishing process of the welding.Our company has professional knowledge, technology and equipment to provide perfect field service.
   

Consol also provides a flow extension machine, which we can provide consulting and service according to the parameters required by your equipment. For more information, please contact the company.

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